ModuleWorks has released version 2025.08 of its software components for digital manufacturing. The latest release ModuleWorks SDK adds automated functions to strengthen safety, refine toolpaths, and improve part quality, a step forward in process control.
SmartRoughing
SmartRoughing is a physics-based toolpath algorithm that uses machine capability, tool geometry, and material data to generate constant engagement and optimized chip loads. It improves machining efficiency, extends tool life, and delivers consistent results while simplifying roughing processes for less experienced users.
FeedControl
ModuleWorks 2025.08 introduces FeedControl, a feed rate optimization technology that balances chip thickness, cutting forces, and spindle loads in real time. By adjusting to machine-tool capability, tool geometry, and material behavior, FeedControl improves process stability, reduces tool stress, and deliver consistent results.
High Dynamic Turning
Conventional turning often requires multiple tools for contours, raising costs and cycle times while limiting toolpaths in the Y-Z plane. High Dynamic Turning, used with the FreeTurn tool, allows a single tool to machine all contours of a workpiece in one operation. Toolpaths can be generated in the Y-Z plane, reducing cycle times, tool changes, and air cuts while supporting faster feed rates.
Deburring – Exclude Holes and Vertical Edges
In conventional workflows, deburring holes requires multiple passes with a spot drill, with no option to exclude smaller holes. In three-axis setups, vertical edges also cannot be filtered, leading to extra rework. The ModuleWorks 2025.08 update introduces a deburring feature that allows users filter holes and exclude vertical edges within the toolpath calculation. This provides control, reduces redundant work, and aligns deburring strategies with the specific needs of each process.
Cutting Simulation – Pixel-Perfect GPU Renderer
Standard rendering often lacks the resolution needed for precision machining and inspection, producing stock images that are blurry for analysis. The ModuleWorks 2025.08 update includes a GPU-accelerated renderer that generates high-resolution visuals when the camera is idle. This provides machinists and inspectors views of the stock to identify deviations and confirm results. The sharper visuals support consistent analysis, strengthen quality control, and meet precision requirements in manufacturing.
Source: ModuleWorks
About ModuleWorks
ModuleWorks, founded in 2003 and based in Aachen, Germany, develops CAD/CAM software components used for toolpath generation, multi-axis machining, simulation, collision avoidance, and machine visualization. Its products are applied in industries such as digital dentistry, optics, precision machining, laser manufacturing, woodworking, additive manufacturing, and digital factory environments. The company works with more than 200 partners, supporting over 500,000 installed software seats worldwide. ModuleWorks employs more than 200 people across offices in Germany, Romania, Ukraine, and the United Kingdom. The company reports estimated annual revenue of about $19M.