LONDON, UK, Apr 6, 2026 – Hexagon has introduced new capabilities in ESPRIT EDGE as part of its 2026 update cycle, adding features to reduce CNC programming effort and manage machine verification as machine capabilities increase. The first of four planned releases includes updates for turning automation, Swiss-type machining, multi-axis toolpath generation, heavy machining, and cloud-connected workflows.
Extending Automation Across Turning and Swiss Machining
The latest ESPRIT EDGE release adds ProPlanAI for turning, mill-turn, and Swiss programming. The tool accounts for stock removal and prior machining strategies via AI-assisted programming to define machining processes with reduced manual input.
This reduces programming time and lowers reliance on test cuts by applying proven machining strategies. Support for multiple guide bushing configurations is now built into machine models, allowing programmers to switch between setups, including chucker mode, without rebuilding machine definitions. This supports programming of Swiss sliding-headstock machines across different configurations.
Improving Toolpath Reliability and Multi-Axis Programming
Updates to collision detection in advanced 3-axis turning add holder awareness, accounting for non-cutting elements when tool orientation changes through B-axis or Y-axis movement.
Developed with tooling partners, the update addresses toolpath safety in turning operations where tool orientation and engagement vary. Updates to 5-axis composite machining automate tool motion generation and remove the need for external drive surfaces. This reduces preparation steps for complex geometries in production machining and mould and die applications.
Extending Capability Into Larger and Demanding Machining Applications
A preview of U-axis turning enables turning operations on milling machines by rotating the tool while the part remains stationary. A programmable linear axis controls diameter changes, supporting machining of larger components. Pilot users are being engaged for evaluation.
Supporting Programming Through Connected Workflows
A redesigned cloud connector organizes access to documentation, community resources, and software extensions, with navigation between account management and application tools. This supports consistent workflows across programming teams.
Updates to knowledge-based machining adjust feed definitions in drilling cycles, improving compatibility across tooling strategies and reducing inconsistencies when applying non-drilling tools.
Response to Increasing Programming Demands
“Machine capability has moved ahead quickly, but the complexity of programming those machines, has increased just as fast,” said Olivier Thenoz, senior product manager, Hexagon production software division. “In high-value machining, the risk isn’t just inefficiency, it’s whether a program will run exactly as intended. These updates are focused on reducing the effort required to prepare CNC programs that will run reliably, particularly in more complex, multi-axis and multi-channel machining environments.”
In R&D environments with micron-level tolerances and frequent design changes, Edwards Vacuum, part of the Atlas Copco Group, uses ESPRIT EDGE for CNC programming and machining processes.
“In our work, we’re machining highly complex, one-off parts where designs change constantly, and precision is measured in microns. ESPRIT EDGE allows us to adapt to those changes without starting from scratch, so what would otherwise take days of reprogramming can be recalculated in minutes,” said Wayne Turner, senior manufacturing engineer at Edwards Vacuum.
“Crucially, it’s the only CAM system we’ve found that can handle the full complexity of our mill-turn machines, including true multi-channel programming. There simply isn’t another solution that can do what we need at this level. When you’re working with machines of this scale, the biggest risk is human error, and a single mistake can mean weeks of downtime and tens of thousands in cost. ESPRIT EDGE gives us the confidence that what we program is exactly what will run, without introducing that risk. The high level of support we’ve received from Hexagon, particularly in developing a bespoke post-processor, has also been critical in making the system work exactly how we need it to.”
Source: Hexagon
About Hexagon
Hexagon AB, founded in 1975 and headquartered in Stockholm, Sweden, provides digital reality solutions by integrating sensors, software and autonomous technologies. Its products and services are used across sectors including manufacturing, construction, mining, agriculture, aerospace, automotive and defense. Core offerings include reality capture, intelligent positioning systems, industrial design and situational intelligence tools. The company has pursued a growth strategy through acquisition, completing more than 170 acquisitions since 2000. The company employed approx. 25,000 people across 50 countries. The company continues to expand its global customer base, focusing on innovation and digital transformation.