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Multiphysics for IronCAD 2025: Advanced Simulation Redefined

by | Mar 27, 2025

Image: IronCAD

ATLANTA, GA, Mar 27, 2025 – IronCAD has announced the release of Multiphysics for IronCAD 2025 (MPIC 2025), featuring new technologies and enhancements to streamline the digital prototyping process. The latest release underscores IronCAD’s guarantee to empower CAD users with advanced analysis tools that deliver exact, realistic, and rapid simulations to accelerate product development.

“IronCAD’s commitment to continuous improvement ensures that our users receive cutting-edge tools that enhance their design capabilities,” said Cary O’Connor, SVP of product and strategy at IronCAD. “With MPIC 2025, we are making advanced simulation and optimization more accessible, empowering designers and engineers to make data-driven decisions earlier in the product development cycle.”

Key Enhancements in MPIC 2025 Include:

Fully Integrated Design Optimization Tool

  • Integrated within IronCAD, the tool allows designers to set precise optimization goals, improve product usability, reliability, and cost-efficiency.
  • The tool uses algorithms to choose suitable methods for different optimization tasks, such as reducing weight, minimizing deformation, improving thermal efficiency, and enhancing flow performance.
  • Parametric studies can identify and analyze geometric variations, providing design sensitivity feedback.

Revolutionary Automatic MLS Tie/Glue Feature for Assembly Analysis

  • The enhanced Moving Least-Squares (MLS) automatic tie/glue constraint detects and resolves gaps or interferences in complex assemblies, whether intended or not.
  • By automatically applying mesh tying constraints, MPIC 2025 reduces preparation time for stress, thermal, flow, and electrical analysis, ensuring accuracy with minimal user intervention.

Enhanced Sefea V3 for Accurate and Efficient Simulation

  • The strain-enriched finite element analysis (Sefea V3) leverages refined gradient enrichment techniques, enabling convergence and accurate simulations with coarse meshes.
  • The new “Auto Solve” feature simplifies analysis tasks by automatically generating solutions based on predefined settings.

Advanced 3D Iso-Surface Plotting for Clearer Insights

  • Visualize equal pressure, temperature, or potential distributions.
  • Animated iso-surface plots help users trace flux propagation and pinpoint performance bottlenecks.

Accelerated Computational Performance with Analytical Polar Decomposition

  • MPIC 2025 incorporates a new analytical polar decomposition method for strain tensors, accelerating computations during deformation and rotation analyses.
  • Enhanced computational efficiency helps engineers achieve accurate results.

MPIC 2025 includes updates and fixes that improve workflow stability, internal cavity meshing, non-linear material property assignment, solver file handling, and multi-physics property management.

Source: IronCAD

About IronCAD

​ IronCAD, founded in 2001 and headquartered in Atlanta, GA, provides 3D and 2D design software to enhance productivity and flexibility in product development. Its flagship product, the IronCAD Design Collaboration Suite, offers intuitive tools for mechanical design, assembly modeling, and collaboration, allowing engineers to iterate and communicate ideas. IronCAD serves manufacturing, machinery, industrial automation, and engineering services. The software is used by small to mid-sized manufacturers and design teams seeking to reduce time-to-market and improve design accuracy. With a strong presence in North America, Europe, and Asia, IronCAD supports a global user base. IronCAD continues to focus on delivering accessible, user-friendly CAD solutions that integrate with PLM and simulation tools, enabling seamless workflows from concept to production.